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Vortec

Vortec

Vortec

In 1961, Vortec became the first company to develop technology for converting the vortex tube phenomenon into practical, effective industrial cooling solutions. Since then, Vortec has continued to refine and expand vortex tube applications, as well as develop air amplification products for more efficient use of compressed air in cleaning and conveying applications. In 1990, Vortec was purchased by Illinois Tool Works, a Fortune 200 company; and is now part of the ITW Air Management business unit, which, in addition to Vortec products, offers the Paxton Product line of products for drying and blow off.
Products
FROST FREE COLD AIR GUNS
  • OVERVIEW
  • FEATURES
  • SPECS

PRODUCT OVERVIEW

The Frost Free Cold Air Gun eliminates the mess associated with condensation and frost arising from continuous use of a Cold Air Gun. A must–have for sensitive applications such as:

  • Cutting, drilling or machining of paper products, wood products, fabrics or any product that is sensitive to water
  • Machining of materials covered with oil or oil-based lubricants

Cold Air Guns use vortex tube technology and filtered compressed air to produce sub-freezing air as low as -30 deg F for numerous industrial spot cooling applications. With no moving parts to wear out, Cold Air Guns require no electricity, just a compressed air source.

Cold Air Guns are most often used for cooling of metal parts, in the machining and repair of metals, plastics, wood, ceramics and other materials. Cold air machining outperforms mist coolants and substantially increase tool life and feed rates on dry machining operations. The effective cooling from a Cold Air Gun can eliminate heat-related parts growth while improving parts tolerance and surface finish quality. Cold Air Guns have adjustable temperature and flow settings; and some models have a frost free nozzle to eliminate mess from frost and condensation. The air consumption range is from 15 SCFM to 35 SCFM.

BENEFITS

  • Increase dry machining speeds up to 36%
  • Extend tool life by 50%
  • Eliminates the mess, expense and safety concerns of using mist coolants
  • Reduce waiting or normalization time by cooling parts faster
  • Eliminate the potential for burning and scorching
  • Avoid secondary parts cleaning after machining
  • Reduce grinding wheel loading caused by overheating
  • Airflow clears sawdust, shavings and dirt away from surface

FEATURES

  • Creates cold air up to 100 F deg (+ 56 C) below the inlet compressed air temperature
  • Quiet operation; meets OSHA noise specifications
  • Adjustable temperature and flow rate
  • Highly reliable with no moving parts
  • Low pressure outlet air
  • Uses only compressed air – no Freon
  • System includes a magnetic base and a 5 micron auto-drain compressed air filter
  • Magnetic base allows for easy, close in positioning and easy portability
  • Ergonomic trigger mechanism on the Cold Air Pistol
  • Frost free nozzle eliminates mess from frost and condensation

SPECIFICATIONS

Cold Air Gun 611 621 631
Compressed air pressure (psig) 80 - 100 80 - 100 80 - 100
Inlet size (NPT pipe thread, inches) 1/4 1/4 1/4
Minimum Outlet Temperature, deg F (at 70 deg F inlet air) -10 20 35
Cooling Capacity (BTU/hr) 900 1500 2500
Air Consumption @ 100 psig (scfm) 15 25 35
Outlet Air Flow Rate (scfm) 2 to 15 7 to 25 16 to 35
Dimensions, inches
      Overall Length 19 5/8 19 5/8 19 5/8
      Diameter 1 3/4 1 3/4 1 3/4
      Nozzle Length 9 9 9
      Flexible Nozzle Diameter 1 3/16 1 3/16 1 3/16
      Outlet Diameter (ID) 3/8 3/8 3/8
      Magnetic base diameter 3 3/16 3 3/16 3 3/16
      Magnetic base height 4 1/8 4 1/8 4 1/8
Weight, lbs 3.0 3.0 3.2
Supply hose
      Diameter, inch 3/8 3/8 1/2
      Maximum recommended distance, feet 25 15 30
Recommended filter size 25 scfm 25 scfm 35 scfm
Filter model* 701S-24A 701S-24A 701S-36A

*Filter included with Cold Air Gun Systems